How do I find a bag manufacturer?

Finding a reliable and cost-effective bag manufacturer can be a real challenge. With so many options available, how do you ensure that you’re choosing the right supplier who delivers on quality, cost, and reliability? Whether you're launching a new bag design or expanding your product line, this guide will help you make an informed decision.

 

1. Clarify Your Requirements  

   Understanding your own needs can quickly narrow down the search range, avoiding the frustration of searching aimlessly. These needs include: whether design services are required, the quantity of orders, the type and material requirements of the bags, as well as any specific requirements for logistics and production locations.

Bag Materials

2. Search for Manufacturers Online  

Determine appropriate keywords, such as "cambodia bag factory","vietnam bags manufacturer","backpack manufacturers in india" and then search on the following platforms:  

   B2B Platforms: Common B2B platforms include Alibaba and Made-in-China. These platforms host numerous bag manufacturers and provide customer ratings that can help you assess their reliability.  

   Google Search: Many bag manufacturers have their own websites that offer detailed information. The “Contact Us” page is particularly useful for gathering more information about the company.  

   Social Media Platforms: Platforms like LinkedIn and Facebook are also valuable. Many B2B bag suppliers have company pages on these social media sites where they post updates and information.  

   Trade Shows: Attending trade shows allows you to meet bag suppliers face-to-face and directly discuss your needs.

Cambodia Bag Factory Bag Factory in Cambodia Trade Shows

3. Evaluate the Bag Manufacturer  

Once you have a list of potential suppliers, you can assess their reliability from the following aspects:  

   Certificates: Certificates such as WRAP, BSCI, SCAN, and ICAS are important indicators of a bag factory’s compliance and quality.  

   Production and Design Capabilities: Ensure that the manufacturer can meet your design and production requirements.  

   Communication and Responsiveness: Reliable suppliers usually respond promptly to inquiries, especially on weekdays. 

   Quality Control Process: Ensuring product quality is crucial when selecting a bag manufacturer. Check whether the factory has an independent quality control team or conducts in-house testing. For example, at Synberry, our backpack  factory is equipped with a dedicated laboratory that performs comprehensive product testing, ensuring that every bag meets high-quality standards before shipment. This level of in-house quality control helps minimize defects and guarantees consistency across production batches.

  Request Samples: Requesting samples can give you a direct sense of the supplier’s production quality.

Cambodia Bag Factory

4.Next Steps
Once you have shortlisted a few manufacturers, reach out to them for further discussions. Ask for quotes, review their sample quality, and negotiate terms to find the best fit for your business.
If you’re looking for a reliable bag manufacturer with strong quality control and flexible production options, Synberry is here to help. Get in touch with us today to discuss your project!

VRLA Battery For Portable Power Stations A Safe and Durable Energy Solution for Outdoor Scenarios

In the realm of portable power solutions, Valve-Regulated Lead-Acid (VRLA) batteries continue to stand out for their inherent safety and unwavering stability. Leveraging AGM (Absorbent Glass Mat) technology to immobilize electrolytes and oxygen recombination mechanisms, these fully sealed, maintenance-free batteries eliminate leakage risks even under tilting or vibration. Take the 12V 100Ah battery as an example: while its 29kg weight exceeds that of lithium counterparts, it delivers unmatched reliability—zero thermal runaway risk, tolerance for deep discharges, and a remarkably low 3% monthly self-discharge rate—making it ideal for long-term emergency storage.

 

VRLA Battery For Portable Power Station

 

Kaiying Power, a specialized VRLA battery manufacturer, has integrated graphene technology into traditional lead-acid systems. By optimizing current distribution efficiency through graphene-enhanced grids, the company’s 12V100Ah battery achieves 800 deep-cycle lifetimes (at 100% depth of discharge) while maintaining the standard 29kg weight. Notably, its capacity retention at -20°C improves by 18% compared to conventional models. This innovation powers flagship products of international outdoor equipment brands, with Antarctic expedition data confirming less than 10% capacity loss after 300 days of extreme cold exposure.

 

Typical applications for VRLA-based portable power stations include:

 

Outdoor Operations: A 12V200Ah battery bank can sustain a 2000W inverter system for 6 hours, meeting high-power demands from construction tools or medical devices.

 

Household Backup: Integrated with solar charge controllers, 48V systems automatically switch to power refrigerators, routers, and other critical appliances for over 72 hours during outages.

 

Harsh Environments: Military-grade shock resistance and IP67-rated enclosures ensure annual failure rates below 0.5% in marine, mining, or industrial settings.

 

Despite lower energy density (35Wh/kg), VRLA batteries thrive in cost-sensitive markets with a per-Wh cost under $0.1. Kaiying Power leverages two decades of expertise and vertically integrated production—from grid casting to final assembly—to deliver scalable, cost-effective solutions. Its batteries comply with UL, IEC, and CE certifications, serving as designated components for global emergency power projects.

 

Opting for a VRLA-based power station reflects a balanced emphasis on safety redundancy and lifecycle economy. While competitors chase lithium’s lightweight appeal, Kaiying Power remains committed to perfecting lead-acid technology—today, 2 out of every 10 lead-acid energy storage devices worldwide are powered by batteries from our factories.

 

Portable Power Battery

Common faults and solutions for street lamp maintenance

Common faults and solutions for street lamp maintenance in 2025

1. The circuit and power supply are faulty ‌

‌ The contactor is damaged or the line is aged solar street lamp ‌



Damage ‌phenomenon ‌: street light is not bright, regional power failure (such as the case of Nanjing West Road due to knife contactor damage led to the failure of the south street light).

Maintenance method ‌‌:Check switches, controllers and line connections, repair loose or corroded joints;

Replace damaged contactor or transformer fittings.


 solar street lamp

‌Short circuit or trip ‌damage ‌ : frequent circuit tripping (" the first road repair lamp failure, tripping "problem).
Maintenance method ‌‌ :Check  solar street lamp the cable insulation layer damage, rainwater infiltration and other short circuit points, re-bandage or replace the line;

Install a leakage protector to prevent safety hazards ‌.


2. The lamp and light source are faulty ‌
‌ bulb burned out ‌


 solar street lamp


Damage ‌ : single lamp or local light is not bright (common in traditional sodium lamp, LED lamp) ‌.
Maintenance method ‌‌ :Replace bulbs with the same specifications to avoid secondary damage caused by power mismatch ‌;
Check whether the driver power supply is normal (for example, the LED module voltage is abnormal) ‌.
‌Abnormal brightness of the light source ‌

Damage ‌ :  solar street lamp flashing or insufficient brightness (mostly due to controller failure or voltage instability) ‌.
Maintenance method ‌‌ :Test the output parameters of the controller and replace the faulty controller ‌;
Calibrate the optical sensor to avoid false triggering caused by ambient light interference ‌.


3. New energy street lamp unique fault ‌
‌ solar street lamp is faulty ‌ damaged

solar street lamp Battery aging ‌ : reduced storage led to insufficient night battery life ‌;
Replace the battery of the same model and ensure that the voltage matches ‌.
Photovoltaic panel damage ‌ : surface dirt, cracks or Angle offset affect the charging efficiency ‌;
Periodically clean the panel, adjust the installation Angle, and replace the damaged panel ‌.
Wind street lamp malfunction ‌


 solar street lamp


Solar street lamp mechanical failure ‌ : fan blade stuck or bearing damage resulting in not turning ‌;
Lubricate mechanical parts and replace damaged bearings or gears ‌.
Environmental factors ‌ : lack of wind or extreme weather affecting operations ‌;
Optimize site selection or install auxiliary energy sources (such as wind-solar complementary systems) ‌.

4. Structural and ancillary facilities ‌
Lamp pole and shade damaged ‌

Phenomenon damage ‌ : rust, dumping or external impact deformation ‌;
Maintenance method ‌‌:Strengthen the base and replace the anti-corrosion materials (such as hot-dip galvanized steel rods) ‌;
Repair damaged lamp shade, ensure waterproof tightness ‌.
‌Intelligent system failure ‌

‌Damage:  solar street lamp remote control failure, data return abnormal (such as intelligent street lamp networking failure) ‌;
Maintenance method ‌ : solar street lamp Check the compatibility between communication module and network protocol, and update firmware ‌;

Repair sensor cables or replace faulty components ‌.



Exploring Different Types of Energy Storage Batteries LiFePO4 vs. Lead-Acid Batteries

In recent years, energy storage solutions have become a critical component in residential and commercial power systems, particularly for homes with solar panels or those looking to reduce energy costs. Two of the most commonly used battery types in energy storage systems are LiFePO4 (Lithium Iron Phosphate) and Lead-Acid Batteries. While both offer benefits, they differ significantly in terms of performance, longevity, and overall value. In this blog, we'll compare these two battery types and explore when a LiFePO4 battery might be the best option for your energy storage needs.

 

1. Overview of LiFePO4 and Lead-Acid Batteries

LiFePO4 (Lithium Iron Phosphate) batteries are a type of lithium-ion battery that is known for its stability, safety, and long life cycle. It is widely used in modern energy storage systems due to its high energy density and enhanced efficiency.

 

Lead-Acid Batteries, on the other hand, are one of the oldest types of rechargeable batteries. They have been around for more than a century and are still commonly used in various applications, from vehicles to energy storage.

 

2. Comparing Key Features: LiFePO4 vs. Lead-Acid

Energy Density and Size

LiFePO4 batteries typically offer higher energy density than Lead-Acid batteries. This means that for the same physical size, LiFePO4 batteries can store more energy, making them more compact and efficient.

 

Lead-Acid batteries tend to be bulkier and heavier for the same amount of energy storage, which could be a limitation for certain applications, particularly in residential settings where space is a premium.

 

Cycle Life and Longevity

One of the key advantages of LiFePO4 batteries is their impressive cycle life. A typical LiFePO4 battery can last between 5,000 and 6,000 cycles or more, compared to only 500 to 1,000 cycles for most Lead-Acid batteries. This means that LiFePO4 batteries can last much longer, providing better long-term value.

 

Lead-Acid batteries, while initially cheaper, tend to need more frequent replacements, making them a less cost-effective option over time.

 

Efficiency and Performance

LiFePO4 batteries offer higher efficiency levels, especially when dealing with partial charge and discharge cycles. They are also more tolerant of deep discharges without significant performance degradation.

 

Lead-Acid batteries generally have lower efficiency, particularly when it comes to deep discharges. This can result in less reliable performance over time.

 

Safety and Reliability

LiFePO4 is considered one of the safest lithium-ion chemistries, with a lower risk of overheating or catching fire compared to other lithium-ion batteries. This makes them ideal for applications where safety is a high priority.

 

Lead-Acid batteries, while generally safe, can release harmful gases during charging, and improper handling can lead to leaks or short circuits.

 

3. When to Choose LiFePO4 Over Lead-Acid Batteries

Although Lead-Acid batteries may still be suitable for certain applications, LiFePO4 batteries are increasingly becoming the preferred choice in modern energy storage systems. Here are a few scenarios where LiFePO4 batteries may be more suitable:

 

Residential Energy Storage: If you are looking for a residential wall-mounted lithium battery, LiFePO4 offers a more compact and long-lasting solution, with better energy efficiency and higher safety standards. As homes increasingly rely on renewable energy sources like solar panels, LiFePO4 batteries provide the performance needed for long-term energy storage.

 

Space-Saving Solutions: If space is limited in your home or business, choosing a stackable LFP lithium battery could be a game-changer. LiFePO4 batteries are smaller and can be stacked in a modular fashion, offering flexibility to scale your energy storage system as needed without taking up excessive space.

 

High-Demand Applications: For commercial or residential settings where high performance and frequent cycling are required, LiFePO4 batteries excel in providing the necessary power, long lifespan, and low maintenance.

 

4. The Best Wall Mounted Lithium-Ion Battery for Your Needs

When it comes to finding the best wall-mounted lithium-ion battery, it is important to consider both the initial cost and the long-term savings. While Lead-Acid batteries may have a lower upfront cost, the extended lifespan, higher efficiency, and lower maintenance costs of LiFePO4 batteries make them the best long-term investment.

 

Enecell offers a transition solution for those looking to upgrade their energy storage systems. Our Lead-Acid to Lithium Battery Series provides batteries with higher energy density and smaller sizes compared to traditional Lead-Acid batteries. These LiFePO4 batteries are compatible with more than 20 inverter brands, including most of the popular models on the market today. They can be connected in series or parallel, allowing for a customized energy storage solution that fits both small and large-scale systems.

 

Additionally, our LiFePO4 batteries can be easily installed with either floor stand or wall mount brackets, making them versatile for different types of spaces. With mobile phone monitoring capabilities, you can easily track the performance and status of your battery system from anywhere.

 

How to Choose the Right Solar Panels to Meet Your Energy Needs

With the growing global demand for sustainable and eco-friendly energy solutions, solar power has become a leading choice. Solar panels are a symbol of the renewable energy movement, providing not only environmental benefits but also an economical way to meet your energy needs. Whether you're looking to equip your home, business, or industrial property with solar energy, understanding how to choose the right solar panels is crucial for maximizing the potential of this technology.

 

Solar Panels: Sustainably Harnessing the Power of the Sun

Solar energy is an infinite and environmentally friendly power source. Solar panels capture sunlight and convert it into usable electricity, providing reliable energy for homes, businesses, and industrial projects. For example, a 635 Watt Solar Panel Supplier offers high-output panels that help users make the most of their installation space efficiently.

 

Solar Panels Explained: Converting Sunlight into Electricity

Solar panels, or photovoltaic (PV) panels, are devices that convert sunlight into electrical energy. They are composed of solar cells made from semiconductor materials, usually silicon, which efficiently capture sunlight and convert it into usable electricity. The size, energy output, efficiency, and material type of solar panels vary, which affects their suitability for different applications. Understanding the composition of solar panels allows you to choose the right type based on your energy needs.

 

For example, a suburban home looking to reduce energy costs might opt for high-efficiency monocrystalline solar panels, known for their durability and higher efficiency, making them ideal for limited roof space. Meanwhile, large commercial facilities may prefer polycrystalline panels, which balance efficiency with cost.

 

Solar Panels: Key Factors in Choosing the Best Option

When selecting solar panels to meet your energy needs, several key factors must be considered. First, power output, measured in watts, determines how much energy a panel can produce under standard conditions. Second, the available installation space determines whether you should choose fewer, high-efficiency panels or more, less efficient ones.

 

Another important factor is the climate and geographical location. Areas with frequent cloud cover might require panels with better low-light performance. Additionally, consider warranties and certifications to ensure that your panels come from trusted sources. Renowned manufacturers often offer long-term warranties and international certifications, ensuring performance and reliability.

 

For example, in areas with abundant sunlight, a homeowner might prioritize energy output and cost by investing in high-capacity panels. Conversely, businesses in cloudy cities might focus on efficiency in low-light conditions to ensure a continuous power supply.

 

Choosing Solar Panels: Energy Demand and Return on Investment (ROI)

When choosing solar panels, several guiding principles can ensure the best selection. First, assess your daily energy consumption and peak sunlight hours, then calculate how many panels you need to meet this demand. Consider your existing roof structure or land availability, as it will influence the type and configuration of the panels you choose.

 

It is also essential to consider the long-term return on investment (ROI). High-efficiency panels may have a higher initial cost but can pay off over time by saving more energy. Working with reputable installers can also be helpful, as they offer valuable insights and often conduct audits to recommend the best installation configurations.

 

For instance, a university campus planning a large facility might collaborate with experts to analyze energy trends and budget constraints, ensuring the selected panels align with both short-term and long-term energy goals.

 

Solar Innovations: Shaping the Future of Renewable Energy

As technology advances, the future of solar panels continues to evolve. Emerging trends include the development of bifacial solar panels, which capture sunlight from both sides, increasing efficiency. The integration of smart home technologies is also gaining popularity, allowing users to monitor and optimize solar consumption via mobile apps.

 

Additionally, flexible solar panels and solar tiles are becoming mainstream, offering consumers more aesthetic choices without sacrificing efficiency. The growing demand for more versatile and visually appealing renewable energy solutions is driving such innovations.

 

Imagine a homeowner installing a solar tile system that seamlessly integrates with their roof design. Not only does it enhance curb appeal, but it also delivers robust energy output, showcasing how future solar products will meet both functional and aesthetic needs.

 

Choosing the right solar panels requires a careful consideration of energy needs, installation environment, and technological features. As a leading Full Black N-Type Solar Panel Company, Enecell offers high-quality all-black monocrystalline solar panels with advanced technology and superior durability. Enecell’s panels come with a 25-year power warranty, ensuring long-term reliability and maximum return on investment.

 

What Are the Advantages of Lithium-Ion Batteries for E-Motorcycles?

The adoption of lithium-ion batteries in e-motorcycles has transformed the way riders experience performance and sustainability. These batteries deliver exceptional power, fast charging, and long-term reliability, making them the top choice for electric motorcycles. Here’s a closer look at why lithium-ion batteries stand out and how they enhance the overall riding experience.

 

High Performance with 72V Motorcycle Batteries

Lithium-ion batteries are synonymous with high energy density, which translates into exceptional power output. For e-motorcycles, this means better acceleration, higher top speeds, and longer travel distances per charge. 72V motorcycle batteries are particularly popular for their ability to provide consistent, robust performance, ensuring riders can handle both urban commutes and long-distance rides with ease. This voltage level is ideal for modern electric motorcycles, combining efficiency with power.

 

Convenience with Fast-Charging Capability

Time is valuable, and the fast-charging capability of lithium-ion batteries addresses this need perfectly. Unlike traditional lead-acid batteries that take hours to charge, modern lithium-ion solutions enable quick turnarounds. Fast-charging Motorcycle Batteries can reach significant charge levels in under an hour, making them perfect for riders who rely on their bikes for daily transportation. This convenience enhances the practicality of electric motorcycles, eliminating concerns about long charging times.

 

Lightweight Design for Better Handling

Lithium-ion batteries are not only powerful but also lightweight, which plays a crucial role in the handling and agility of e-motorcycles. The reduced weight improves acceleration and makes the bike easier to maneuver, particularly in urban environments. Among these, the LiFePO4 Battery for E-Motorcycle stands out for its balance of durability, safety, and weight efficiency. This battery type ensures riders enjoy both stability and performance, making it a preferred choice for many.

 

Long Lifespan and Durability

One of the biggest advantages of lithium-ion batteries is their long lifespan. They can handle hundreds of charging cycles without significant capacity loss, which means less frequent replacements and lower overall costs for owners. Both 72V motorcycle batteries and LiFePO4 Battery for E-Motorcycle are known for their extended durability, ensuring consistent performance for years, even under regular usage. Riders can depend on these batteries for both reliability and value.

 

A Sustainable and Eco-Friendly Choice

Lithium-ion batteries are a step forward in promoting eco-friendly transportation. They are more energy-efficient and have a lower environmental impact compared to traditional battery types. With their recyclable components and longer service life, they align perfectly with the goals of sustainable mobility. Combined with Fast-charging Motorcycle Batteries, these solutions are not only practical but also contribute to a greener future by reducing reliance on fossil fuels.

 

Why Choose Superpack E-Mobility Batteries?

When it comes to lithium-ion solutions for e-motorcycles, Superpack E-Mobility Batteries are an excellent choice. Designed for performance and safety, Superpack’s products include 72V motorcycle batteries, Fast-charging Motorcycle Batteries, and LiFePO4 Battery for E-Motorcycle, offering the ideal combination of power, efficiency, and longevity. With advanced engineering and rigorous quality standards, Superpack ensures that riders get the most out of their electric motorcycles, whether they need a fast charge or a battery built for endurance.

HJT or TOPCon? Which technology of N-Type Solar Cell will replace PERC?

Amid constant iteration in high-efficiency solar cell technology, domestic businesses have exceeded 23% in the efficiency of mass production at new PERC production lines in 2021, and managed to develop ceilings at an efficiency of almost 24%, which further solidifies the determination of domestic businesses in establishing additional production lines for the N-type solar cell.

N-type cells that have so far achieved a small-scale mass production (>1GW) include TOPCon, HJT, and IBC. According to the analysis of EnergyTrend, the capacity and market share of N-type cells started to elevate simultaneously since 2021, where the capacity of N-type cells is expected to arrive at 22GW at the end of 2021, while the market share is estimated to surpass 10% in 2023.

First-tier module makers have confirmed the deployment of N-type technology for 2021. In terms of product arrangement, Canadian Solar and Trina Solar are planning to sell HJT modules, while Longi and Hanwha are going to sell TOPCon solar modules. Jinko Solar has already started selling TOPCon module products, whereas Risen Energy plans to release module products that contain the technology of TOPCon and HJT. Pertaining to the establishment of production lines, Risen Energy has commenced the mass production on HJT modules, while CSI will be building a pilot scale production line for HJT, and JA Solar has completed the pilot scale production line for TOPCon before constructing the HJT production line scheduled for the second half of 2021. Jinko Solar has started the mass production for TOPCon modules, whereas the TOPCon cell factory of Longi is expected to go into operation in 2021.

Integrated businesses are focused on TOPCon, while the new capacity for N-type is centralized on HJT projects. The market arrangement for the TOPCon technology is primarily seen from integrated businesses such as Longi, Jinko Solar, and JA Solar right now. Most businesses have preserved space for TOPCon upgrades in their new PERC capacity since 2020. Numerous businesses are engaged in the HJT technology, including professional cell businesses, module makers, equipment integrators, and new businesses. Among them, Risen Energy, Akcome, GS Solar, and Meyer Burger are all planning to establish GW-grade HJT projects.

Stability in Mass Production is Essential as Ceilings Constantly Rise for Efficiency

Judging by the current cell efficiency, Longi has achieved a conversion efficiency of 24.1% within the laboratory, which is almost the theoretical limit of 24.5% for PERC cells. PERC technology has officially entered the post-change cycle with cell businesses gradually shifting to new technology pertaining to the emphasis of R&D, while the industry is accelerating on the approval of pilot and mass production lines for TOPCon, HJT, and IBC, so as to actuate the laboratory efficiency of the N-type cells to over 25%.

Differences in Conversion Rate are starting to expand between N-type cell and PERC. According to the latest progress announced by businesses, N-type HJT, TOPCon, and the existing PERC have respectively arrived at 25%, 24.5%, and 23.5% (Tongwei) in terms of the highest mass production conversion efficiency. In addition, an enormous level of investment from businesses was injected into N-type cells, which prompted the imminent mass production of TOPCon cells, and multiple businesses are making smooth progress in the pilot production lines of HJT, before marching towards GW-grade production.

N-type cells are still climbing in the efficiency of mass production, with stability yet to improve further. However, it is evident that N-type HBC and tandem cell technologies are also in the midst of the R&D phase, with further room for improvement in terms of the conversion efficiency.

Cost Becomes an Essential Factor for the Simultaneous Advancement of TOPCon and HJT

The cost of wafers and slurry for N-type cells is yet to be optimized. Raw materials and production account for a higher ratio in the cost structure for HJT cells, and the former is largely occupied by wafers and silver paste. HJT consists of 50% a-Si cost, and the reduction of a-Si cost has become an important direction in lowering the cost of HJT. The cost per watt for TOPCon cells comprises of wafer, silver paste, and depreciation, which account for 62.5%, 15.8%, and 3.7% of the respective cost, and the decrement of future cost primarily comes from wafer thinning, consumption of silver paste, and cost reduction in equipment.

Most of the early production lines for N-type cells had adopted overseas equipment that are higher in cost, and an increasing number of fully localized production lines will be seen alongside the constant maturity of local equipment. A fully localized production line appeared from the tender of four 1GW production lines by Tongwei in 2020, and the debugging statistics for the four production lines are expected to be announced in 2021. The localization trend in the production lines and equipment for HJT cells is becoming evident. Regarding the cost of localized equipment, Shenzhen SC aims to achieve a conversion efficiency of 25% for HJT in 2021, and lower the investment for a single GW-grade equipment to RMB 350 million, which may help with the preliminary establishment of a new structure for the market of N-type cell equipment.

As pointed out by the analysis of EnergyTrend, the current yield rate of PERC cells is at more than 98%, and the lack of maturity for TOPCon and HJT cells on major technologies has become the primary constraint to the exiting development of N-type cells, while the trend of large-sized cells also further extends the lifespan of the PERC technology that possesses a higher degree of maturity. The mass production of N-type cells will remain focused on G1 and M6 in 2021, and the industrialization of N-type cells in the future would have to resolve issues, including the higher cost, efficiency and stability of mass production, and the challenges imposed by the yield rate, under the revolution of M10, G12, or wafers of larger sizes.



How Bifacial Solar Panels Can Increase Power Generation?

In the race to develop the most efficient type of solar panels, manufacturers have developed bifacial solar panels. This type of panel has solar cells on both sides which allows the technology to capture more sunlight leading to greater solar cell efficiency compared to traditional solar arrays.

How Do Bifacial Solar Panels Work?
Lets first dig deep into how bifacial solar panels function. The top and bottom solar cells on a bifacial solar array function differently. The top solar cells function like a conventional solar panel array. They face the sun, so they capture incident sun rays directly, absorbing only certain wavelengths.

On the other hand, the bottom solar cells absorb light that is reflected off the ground. Since white or light colors reflect better than dark colors, painting a white or silver surface on the roof or driveway under the panels is encouraged. According to a study by Burns & McDonnell, white surfaces reflect more than 80% of this light while grass only reflects 23%.

How Is Bifacial Solar Panels Installed to Increase Efficiency?
To understand the difference, let’s first uncover how a monofacial solar array is set up. A monofacial solar panel system, or a group of one-sided solar panels, are placed in racks parallel to a surface such as a rooftop. Unlike single-sided panels, bifacial solar panels are installed on a tilt because they produce more energy when they are angled off of the roof or ground at varying degrees.

Below are three benefits of the titled installment of the bifacial solar array.

1. More sunlight to absorb
In these types of titled installations, there is a great amount of reflection. Because sunlight bounces off of all objects reflectively at many different angles, bifacial solar panels are able to capture more of it.

2. Productive on cloudy days
Because of the point above, bifacials can be productive on cloudy days while monofacial solar cells are at a greater disadvantage when there isn’t direct sunlight. Also, bifacials are less susceptible to weather damage because they are more durable. According to the Solar Magazine, because they are more durable than conventional solar panel systems, warranties for bifacial solar panels are typically 5+ years longer (that is, 30+ years versus 20–25 years).

3. Two energy peaks a day
A titled installation can also produce two energy peaks throughout the day based on their placement. For example, half of the bifacials in an array can be tilted toward the east to capture sunrise and morning rays. The second half can then be tilted to the west to soak up afternoon intensity and sunset rays.

Another installation that can achieve this is a vertical installation. During each peak, the reflection of sunlight on the other side of the solar panels will also contribute to energy production.

How Much More Efficient is a Bifacial Solar Array?
When we say efficiency, we are referring to how a solar cell takes the amount of solar energy it received and converts it into electrical energy. Although bifacials produce more electricity than monofacial panels, it definitely isn’t double the efficiency although solar panel manufacturers are working to make that happen in the future. Bifacials can increase energy efficiency by 11% compared to a conventional solar panel system, according to our study. And with a solar tracking system that tilts solar cells continuously toward the sun, the bifacial solar cell efficiency can be as high as 27%.

How does Floating Solar Power System work?

Introduction

Floating solar farms gained traction in 2018, particularly in countries with high population density and with competing uses for limited available land. These also operate at high efficiency since installing the solar panels on water helps cool the equipment.

The Republic of Korea was among the first to pilot floating photovoltaic (PV) systems. State-owned Korea Water Resources Corporation (K-water) began testing a 2.4-kilowatt (kW) model in 2009 on the surface of Juam Dam reservoir in Suncheon, South Jeolla Province. In October 2012, it constructed a 500-kW commercial plant at the Hapcheon Dam in South Gyeongsang Province after it developed a 100-kW demonstration plant in Hapcheon Dam the year before. This was the world’s first commercial floating solar PV installation using the surface of a dam reservoir and the country’s first floating solar farm.

The country currently operates three commercial floating solar power facilities that aim to contribute toward increasing the share of renewables to 20% of the energy mix by 2030 from the current level of 7%.

What is a floating solar photovoltaic system?

It is an eco-friendly method of generating electric power that combines marine technology and renewable energy technology. Solar modules are made to float on the surface of water, such as a dam or a reservoir. Electricity is sent through underwater cables to a transmission tower.

Figure 1: Floating PV Generation Concept

Source: K-Water

What are the benefits of a floating PV system?

  • Promotes land-use efficiency. As the floating PV energy systems are set up on water, the land can be used for other purposes. It requires no construction on land or conversion of forest and farmlands for solar power facilities.
  • Provides high-energy yield. The increased energy generation is due to the natural cooling effect of the water, which reduces rises in temperature of the solar modules.
  • Saves water resources. It reduces the evaporation of water in the reservoir since the floating PV system blocks the sunlight.
  • Uses an eco-friendly system. Natural fish farms thrive under the platform.

Four environmental impact analyses by the Korea Environmental Policy and Evaluation Institute (KEI) from 2011 to 2019, showed that the floating PV facilities caused no harm to the environment, developed a ground for fish spawning, increased aquatic plants, and reduced algae. Also, as of 2018, the floating solar farms in the country has reduced the amount of carbon emissions by 52,414 tons.

What are its features?

A floating solar power plant is composed of the solar module, buoyancy body, and anti-rust material, which includes the vertical frame and horizontal frames, inspection footrest, and module mount assembly.

The solar module should be highly resistant to humidity, lead-free, dust-proof, and protected against the effects of temporary jets of water, and it should have passed the drinking water test. Floating PV Mounting System is applied to solar pv power plant installation on the water. Adopting HDPE material, it should pass the Hunt Water Absorption Test, Anti-Aging Test, Anti-UV Test etc. Moreover, it can bear the pulling force that is much higher than other products. Adopting new module design in floater and main floater, it can realize the array of double row in the same facing or in symmetrical facing, which can increase the efficiency of solar power generation and installation capacity, be easily installed, and save the cost. and its lifetime has more than 25 years.

Figure 2: Floating PV Plant Components

SunEvo Solar Floating System

Advantages of Half-Cut Cell Solar PV Panels

How do half-cut solar cells work?

Half-cut solar cell technology increases the energy output of solar panels by reducing the size of the cells, so more can fit on the panel. The panel is then split in half so the top operates independently of the bottom, which means more energy is created – even if one half is shaded.

That’s the general overview – below, we break the process down.

Traditional monocrystalline solar panels usually have 60 to 72 solar cells, so when those cells are cut in half, the number of cells increases. Half-cut panels have 120 to 144 cells and are usually made with PERC technology, which offers higher module efficiency.

The cells are cut in half, very delicately, with a laser. By cutting these cells in half, the current within the cells is also halved, which essentially means that resistive losses from traveling energy via current are reduced, which, in turn, equals better performance.

Since the solar cells are cut in half, and are thereby reduced in size, they have more cells on the panel than traditional panels do. The panel itself is then split in half so that the top and bottom portions operate as two separate panels – generating energy even if one half is shaded.

The key to half-cut cell design is a different method of “series wiring” for the panel, or the way the solar cells are wired together and pass electricity through a bypass diode within a panel. The bypass diode, indicated by the red line in the images below, carries the electricity that the cells generate to the junction box.

In a traditional panel, when one cell is shaded or faulty and does not process energy, the entire row that is within the series wiring will stop producing power.

For example, let’s take a look at the traditional 3-string series wiring method:

With the traditional full cell string series wiring, shown above, if a solar cell in Row 1 does not have ample sunlight, every cell within that series will not produce energy. This knocks out a third of the panel.

A half-cut, 6-string solar panel works a bit differently:

If a solar cell in Row 1 is shaded, the cells within that row (and that row only) will stop producing power. Row 4 will continue to produce power, generating more energy than a traditional series wiring because only one-sixth of the panel has stopped producing power, instead of one-third.

You can also see that the panel itself is split in half, so there are 6 total cell groups instead of 3. The bypass diode connects in the middle of the panel, instead of on one side like the traditional wiring above.

What are the advantages of half-cut cells?

The advantages of half-cut cell panels are numerous.

They improve the power output and performance of solar modules because they offer a higher shade tolerance due to their unique wiring system. This means that if your home has some trees that cast shade onto your roof at certain times during the day, your entire solar panel will not be unusable, like it would with a traditional solar panel.

Another benefit is the fact that they usually offer a higher wattage than traditional panels, meaning they produce more power per square foot.

Additionally, the effects of hot spots are less severe on your solar panels with half-cut cells. Hot spots are the shifting of excess heat on a panel, say from a very hot part to the shaded, cooler section. With a half-cut cell, hot spots will not be as damaging because there are more cells to spread the excess heat to.

Half-cut cells also reduce power loss suffered by traditional panels by reducing internal resistance. Internal series resistance occurs just by the nature of energy traveling through the panel via electric current. But because solar cells are cut in half, there is less current generated from each cell, meaning less resistive losses.